Choosing the Right Chip Conveyor Repair Service – All You Need to Know
In industrial environments, manufacturing and machining operations often produce waste in the form of scraps, shavings, and chips. A chip conveyor moves this dry or wet material away from production, keeping the workspace clean, workers safe, and drains or piping from clogging.
When your production line is down due to a chip conveyor issue, it can cost your company dearly in terms of lost production time and revenue. Choosing the right repair service is vital for getting your conveyor running again as quickly as possible.
Types of Chip Conveyors
There are many chip conveyor varieties, and the ideal service provider will have extensive experience working with multiple types. Common conveyors include:
Hinge Belt Chip Conveyor
Prized for their versatility and dependability, these affordable chip conveyors are the most common variety. They’re ideal for turning machines and aluminum, ferrous, or mixed stringy and coarse materials, as well as plastic production if there aren’t any fine chips.
Magnetic Chip Conveyor
Magnetic conveyors work well in industries like cast iron machining that regularly handle broken pieces of iron. The magnets hold ferrous material on the conveyor track, enabling a flow of cutting fluids from the baffle pool underneath.
Filtering Chip Conveyor
These conveyors filter coolant and recycle it into the machine tool. Available in multiple subcategories, their designs may only handle fine chips or coarse and stringy waste as well.
Scraper Conveyor
The scraper conveyor is aptly named, with a belt that scrapes and draws swarf and fine chips up the inclined conveyor and carries them to the discharge end.
Mobile
This portable conveyor facilitates chip lifting into barrels and hopper-high vessels in an ergonomic manner, reducing cleaning operations and worker back strain either for multiple machines or one producing large chip amounts.
Auger System
Installable on a machine tool or its foundation, this system is appropriate for applications with space restrictions.
Push-Pull Bar System
This system mounts either below or overtop the floor and is useful in moving enormous amounts of swarf.
Criteria to Consider in Chip Conveyors
To get the most out of your equipment, some of the key considerations when selecting a chip conveyor include:
- What are your customization needs for the conveyor and its installation?
- Will the conveyor be transporting mixed materials or one type only?
- Will the chips be coarse, fine, stringy, or a mix?
- What will the actual material dimensions and configurations be?
- Are there any special requirements for the machine tool associated with the conveyor?
Benefits of a Reliable Chip Conveyor
A dependable chip conveyor can be a key part of your operation because of its versatility. There are conveyor types designed to work in diverse industries, with the capability to handle materials of different sizes, weights, and types. You can set them up in virtually any setting given their small size. Also, these conveyors are well suited to automation, and their capacity for customization ensures they’ll fulfill the specific needs of your operation.
What to Consider When Choosing a Chip Conveyor Repair Service
Even the most dependable chip conveyors will experience varied wear and tear based on their application and the type and size of material they transport. A reputable repair service provider will offer you:
- Range of conveyor expertise. Given the varying kinds of chip conveyors, find a service provider that’s experienced in working on a wide array of conveying systems.
- Customization capabilities. It’s helpful to partner with a company that has customization know-how in case you decide to make any alterations to your chip conveyor equipment or interface.
- Support services. Make sure that the company’s service offerings fit your needs. In addition to customization, you might consider if they offer emergency services, a full inventory including obsolete parts for older equipment, reverse engineering capabilities, etc.
Chip Conveyor Repair Services by Rubin Engineering
When a chip conveyor breaks down, production stops until you can schedule a repair company to fix the issue. You can limit downtime, saving on both emergency repair costs and lost revenue, by proactively refurbishing chip conveyors with Rubin Engineering & Sales LLC. Our preventative maintenance and repair solutions are a fraction of the price of a new conveyor. We offer:
- Expert repairs and refurbishments with onsite service and no-charge evaluations
- Reverse engineering
- An extensive inventory of replacement chip conveyor parts, including obsolete and out-of-production components
- Emergency repairs and part shipping
- Short lead times
With Rubin Engineering & Sales, you can circumvent supply chain issues as we make quick turnaround times a priority, work under the most stringent deadlines, and use all OEM components.
Keep Your Conveyors Running With Rubin Engineering & Sales
Over the past 30 years, Rubin Engineering & Sales has built a reputation for rapid turn times on even the most difficult machine tool repairs. We have the experience to fix and service virtually any machine tool, regardless of the chip conveyor manufacturer, age, or design. Contact us today for more information about our comprehensive maintenance and repair services, or request a quote to get started.